Product Description
Advanced Walnut Cake/Peach Crispy/Peach Pastry Production Line
Advanced Walnut Cake/Peach Crispy/Peach Pastry Production Line consists of Dough Mixer, Forming Machine, Spraying machine, Spreading machine, Driven baking roller, Gas Tunnel Oven, Oven control cabinet, Driving baking roller, Stripper, Oil sprayer, Cooling Conveyor , Sorting/Finishing machine and Packaging etc.
It is a automatic production line, saving labour and more fast. Energy source of the tunnel oven can be electricity, diesel or gas.
A. Dough mixer 150kg:
| Model |
Stirring motor power |
Tipping power |
Mixing time |
Voltage |
Dimension |
Weight |
| HWJ150 |
5.5kw |
1.1kw |
3-10min |
380V |
1632*800*1420mm |
986kg |
B. Forming machine
| Model |
Power |
Voltage |
Dimension |
Weight |
| GT600-2 |
7.2KW |
380V |
2.2*1.5*2.0m |
1700kg |
1. Alpha dual frequency conversion control, mold and fabric belt speeds can be monotonically or uniformly adjusted, with precise demolding.
Double active power Feibao cycloidal needle reducer, with a 1.5-inch chain. The chain is tightened using both spring and screw designs.
2. This machine is equipped with a mold roller lifting device with a power of 0.75kw and an NMRV reducer lifting system. Easy to replace mold (not available from other manufacturers). Cantilever rotating type: The main cantilever adopts a dual pressure bearing design, with multiple load-bearing capabilities and durability. The main cantilever and crossbeam are made of 304 stainless steel.
3. The pneumatic lifting rubber roller automatically adjusts the pressure and gap with the mold for smooth transportation, and the surface embryo is formed evenly and stably. Food grade oil resistant rubber roller, (mechanical manual lifting by other manufacturers)
4. Knotless conveyor blended fabric belt solves historical problems. Knotted blended fabric belt is prone to deviation, opening, and is not durable. PU and PVC conveyor belts do not demould. This fabric belt has a material ratio of 40% cotton and 60% chemical fibers, which not only has water absorption and adsorption properties, but also tensile and wear-resistant properties. The surface embryo demolding is complete, precise, does not deviate, and is durable. (Other manufacturers have knots, made of purified fiber or pure cotton).
5. The material of the feeding roller is 304, and ultra-high polymer baffles are installed on both sides. (Iron pipes or cast iron from other manufacturers)
6. This machine has a secondary conveyor belt, and waste can be recycled from the gap between the first and second stages. Secondary conveyor belt made of food grade PU material.
7. Both the primary and secondary conveyor belts of this machine are equipped with automatic deviation correction devices. Adopting pneumatic device for mechanical valve induction (photoelectric switch signal interference is prone to damage). Truly achieve unmanned management. (Primary transportation from other manufacturers).
8. The side return conveyor device of this machine allows for centralized recycling of waste and reuse in the hopper. (Other manufacturers have fixed hopper type or fixed inclined plate type, without conveyor belt)
9. The machine steel plate is 20mm thick manganese plate, and the outer cover material is stainless steel.
10. Mold shaft design, mold material: Korean LG polycarbonate resin.
11. Electrical control cabinet: Honeywell, contactor, circuit breaker, Siemens system from Germany, Mingwei 24V power supply from Taiwan, Schneider relay from France.
12. Cloth scraper: RV reducer adjustment angle, (other manufacturers do not have this device)
13. Split blade: The split blade shaft is made of hexagonal steel, containing (CR-V) chromium vanadium steel material. Material of the dividing knife: manganese steel.
14. Mold feeding roller end face baffle: Ultra high polymer, thickness 40mm.
15. Hopper: Flip back type, convenient for changing molds.
16. Communication and control between the local display screen and the host display screen.
C. Spraying machine
| Model |
Power |
Voltage |
Dimension |
Weight |
| PS600-W |
3kw |
380V |
1.4*1.5*1.8m |
400kg |
1. Alpha variable frequency control, Feibao RV reducer.
2. Primary conveying, 304 stainless steel mesh belt.
3. Dual motor centrifugal water spraying, atomization chamber equipped with observation holes.
4. Equipped with slurry recovery, slurry transportation is controlled by an aluminum centrifugal pump, with dual ball valves for separation flow control, adjustable water volume, and separate control for material spraying and spraying.
5. The input and delivery of the cake cutter adopt a maintenance free bearing type.
6. The atomization chamber, hull, main wall panel, conveyor belt, and shield are made of all stainless steel,
7. Separate water storage tank. Easy to recycle operation.
8. The disc type atomization water spray is not easy to block or fly, and the material of the water spray disc is polymer.
D. Spreading machine
| Model |
Power |
Voltage |
Dimension |
Weight |
| PS600-P |
3KW |
380V |
2.76*1.5*1.6m |
900kg |
Configuration:
Alpha frequency conversion control, Feibao cycloidal pinwheel reducer, three-stage conveying, first and second stages are Pu belts, and third stages are high-temperature resistant cotton belts. The spreader is a brush belt type spreader, and the brush roller material is A-grade nylon. The brush roller drive is equipped with a 400 watt Taiwan Mingchun helical gear motor, which is equipped with particle recovery. The speed control of the spreader micro motor is adjustable, and the control of the slurry electromagnetic valve ball valve is adjustable. It is designed with sesame roller.
E. Driven baking roller:
| Model |
Power |
Voltage |
Dimension |
Weight |
| ZSG600-Q |
|
|
2.5*1.4*1.0m |
700kg |
Configuration:
1. This machine is equipped with a pneumatic pressure detection function, and the PLC will conduct real-time detection of the supply pressure of the air source. When the air source pressure is abnormal, an alarm function will be triggered to remind users to troubleshoot and handle faults. (Other manufacturers do not have this feature)
2. The cylinder control automatically adjusts the tension of the mesh belt, and the rack and gear achieve synchronous tension of the steel belt, ensuring smooth and even thermal expansion and contraction of the steel belt. (Driven by mechanical screws from other manufacturers)
3. The transmission mesh belt is fully automatic and the pressure is adjustable. (High pressure steel strips are prone to breakage and deviation. If there is no air pressure, automatic correction will not work, and the mesh belt will deviate.).
4. Roller diameter 850mm (750mm from other manufacturers). The roller has a large diameter and operates smoothly. The mesh belt is not slippery, the spacing between cookies is even, and the coloring is even. The diameter of the roller is small, and sometimes the mesh belt slips and loses rotation. The roller runs unevenly, causing uneven spacing between biscuits when they fall into the mesh belt, resulting in biscuit adhesion and uneven coloring.
5. Cylinders, pneumatic components, solenoid valves, tees, and elbows shall be made from Taiwan Shanneisi
F. Gas tunnel oven 36meters
| Model |
Power |
Voltage |
Dimension |
Weight |
| SD600-W |
10KW |
380V |
18*2*1.8m |
14000kg |
1. The insulation layer of the oven is 300mm thick and is filled in combination.
The outer side adopts basalt brick wall insulation with a thickness of 200mm,
The inner side is made of aluminum silicate cotton with a thickness of 100mm,
The basalt insulation material uses 120kg bulk density export grade rock wool.
(The insulation effect of the oven is good: firstly, it saves energy and reduces consumption. Secondly, the control system wiring and accessories are not aging, durable, and fail free.).
Aluminum silicate cotton adopts a unit weight of 100kg.
(Other manufacturers use loose cotton with a bulk density of 30-50 kilograms)
This 18 meter oven has a total of 6 temperature zones.
3. The supporting roller is made of 304 stainless steel, and the bearings are located outside the insulation layer, which is easy to maintain and corrosion-resistant. (Other manufacturers have iron rollers on the inside of the oven and cannot be maintained.)
4. The oven is equipped with observation holes. Observation, maintenance, and other functions.
5. The oven is equipped with automatic deviation correction function, truly achieving unmanned management
6. The oven is equipped with double tower anti deviation wheels. Using graphite high-temperature resistant bearings.
7. This oven is equipped with 2 control displays (including the molding machine), with one at the inlet and one at the outlet, making it easy to control.
8. M36 foot, adjustable in height.
9. The gas inlet of the fire tube is equipped with a mixer to create a negative pressure at the gas inlet of the fire tube, ensuring that The intake of air into the fire tube is uniform. Smooth combustion.
10. Heating tube density: 75cm (encryption type), other manufacturers have a density of 100cm. Each fire tube is equipped with a mixing cylinder, igniter, and regulating valve.
11. The inner liner is made of 2.8mm carbon steel plate. The casing cover is fully sealed with laser cut stainless steel.
12. Each furnace roller is 1m long, made of stainless steel material. The roller bearing is located on the outer side of the insulation layer, making it easy to maintain and lubricate.
13. Steel strip, width 620mm, thickness 1mm, warranty for one year.
G. Baking control cabinet:
1. This control cabinet adopts Honeywell circuit breakers from the United States, Schneider relays and contactors from France, Taiwan Mingwei low-voltage power output instrument, and Taiwan Delta frequency converter (other manufacturers use domestically produced)
2. The control cabinet is equipped with dual lighting control lights, which illuminate when the door is opened for maintenance and inspection(Other manufacturers do not have this feature)
3. A cooling fan is installed on the side of the control cabinet
4. Siemens PLC computer control system from Germany+Kunlun touch screen control,PID automatic adjustment and temperature correction function(Other manufacturers adopt domestic products)
5. Equipped with one button automatic start and one button automatic stop functions (100 degrees). The shutdown temperature can be adjusted arbitrarily (other manufacturers do not have this function)
6. 20000 recipe storage functions, convenient and fast to call (other manufacturers do not have this function)
7. It also has functions such as fault diagnosis and alarm. (Other manufacturers do not have this feature)
8. Automatic calculation of baking time function (other manufacturers do not have this function)
9. Chain automatic lubrication setting control (other manufacturers do not have this function)
10. 4 temperature zones up and down fire display function
11. This oven is equipped with a touch screen at the inlet and outlet respectively, achieving dual monitoring and control. The operating status is clear at a glance, making it easy for employees to operate. (Other manufacturers have one display screen control, or do not have a display screen, and the system is made in China)
12. The electrical box is made of stainless steel material, and all circuits need to be neatly arranged and clearly marked.
H. Driving baking roller:
| Model |
Power |
Voltage |
Dimension |
Weight |
| CSG600-Q |
4KW |
380V |
2.5*1.4*1.0m |
900kg |
Configuration:
1. Alpha variable frequency control variable frequency drive, the control system automatically calculates the required speed of the motor based on the baking time. If the variable frequency or motor malfunctions, it will trigger a system alarm (not available from other manufacturers)
2. BWD-3 cycloidal pinwheel reducer
3. Roller diameter 850mm (800mm from other manufacturers)
4. Equipped with a power outage emergency device, with a stainless steel cover.
5. The electric mesh cleaning brush adopts a pneumatic lifting design to avoid mechanical lifting that can easily cause the motor to get stuck and burn. (Not available from other manufacturers)
6. The furnace outlet is equipped with a four tower automatic deviation correction system (patented), which uses high-temperature resistant graphite bearings
7. The cake falling knife is fixed with a hexagonal steel spindle, which is not deformed and flat, with universal adjustment and a spring net. (Fixed with round steel by other manufacturers)
I. Stripper:
| Model |
Power |
Voltage |
Dimension |
Conveyor material |
| LQ600-W |
0.75KW |
380V |
1.4*1.0*0.8m |
Chain mesh belt |
Configuration:
1. Alpha or Zhongchen variable frequency control, with adjustable speed.
2. The frame is made of 10mm thick steel plates.
3. The conveyor belt adopts 304 stainless mesh belt.
4. Function of this machine: Cookie cooling and recycling of waste residue.
5. Automatic deviation correction, unmanned management.
6. Equipped with a slag recovery tank,
7. Stainless steel hooves with adjustable height.
8. Knife edge transition: The transition of the biscuit is smooth and unbreakable, and the knife edge adopts a bearing type.
9. NRV Feibao reducer
J. Oil sprayer
| Model |
Power |
Voltage |
Dimension |
Weight |
| PY600-W |
4kw |
380V |
3.2*1.4*1.8m |
750kg |
Configuration:
1. Alpha or Zhongchen variable frequency control, with adjustable speed.
2. Tuoyang cycloidal pinwheel reducer.
3. Secondary conveying: oil control and slag leakage functions,
4. The first and second levels are 304 stainless steel mesh belts,
5. Equipped with observation holes. Observe maintenance functions.
6. The fuel tank adopts a 6 to graded filtration type, with the advantages of not blocking the pipeline and excellent oil quality sprayed on the food surface. (A small funnel type filter screen from other manufacturers is easy to block and not clean)
7. The fuel tank is heated using stainless steel electric heating pipes made in Japan with nickel wire.
8. This machine has 2 swing discs on top, 2 swing discs on bottom, and 4 motors. It is equipped with centrifugal fuel injection, and the delivery oil pipeline is not blocked. The atomized oil mist will not float, and the nozzle type and swing barrel type fuel injection are easy to block. The atomized oil will run out of the floating workshop from the fuel injection machine, causing workshop pollution
9. Stainless steel hooves with adjustable height.
K. Cooling conveyor:
| Model |
Power |
Voltage |
Dimension |
Conveyor material |
| LQ600-W |
1.5KW |
380V |
15m |
Chain mesh belt |
Configuration:
1. Alpha or Zhongchen variable frequency control, with adjustable speed.
2. The frame is made of 2mm thick all stainless steel.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.5mm thick PU conveyor belt,
5. Automatic deviation correction, unmanned management.
6. NMRV angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Stainless steel hooves with adjustable height.
8. Equipped with 3 quick tightening adjustment slots to prevent the limitation of conveyor belt length.
9. NRV Feibao reducer
10. The input and delivery of the cake cutter adopts a maintenance free bearing type cake cutter.
L. Sorting/finishing machine
| Model |
Power |
Voltage |
Dimension |
Conveyor material |
| LQ600-W |
2.2kw |
380V |
3.0*1.2*1.0m |
PU belt |
Configuration:
1. Alpha or Zhongchen variable frequency control, the speed of the cake wheel can be adjusted separately.
2. The integrated conveyor belt design of this machine is easy to adjust, does not deviate, and automatically corrects deviations. (2 strips from other manufacturers).
3. The track adopts a magnet adsorption type, which is easy to adjust (fixed by other manufacturers with sockets).
4. The cake wheel can be adjusted from top to bottom, left to right, and can organize extra large biscuits, peaches, etc. without breaking the cake. (Other manufacturers can only lift).
5. The frame is made of 10mm thick steel plates.
6. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
7. Food grade 1.5mm thick PU conveyor belt,
8. NMRV angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
9. Stainless steel hooves with adjustable height
M. Packaging:
| Model |
Power |
Voltage |
Dimension |
Conveyor material |
| LQ600-W |
0.75kw |
380V |
4*0.8*0.7m |
PU belt |
Configuration:
1. Alpha or Zhongchen variable frequency control, with adjustable speed.
2. The frame is made of 2mm thick stainless steel.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.5mm thick PU conveyor belt,
5. Automatic deviation correction, unmanned management.
6. NMRV angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Stainless steel hooves with adjustable height.
8. Equipped with 3 quick tightening adjustment slots to prevent the limitation of conveyor belt length.
9. NRV Feibao gearbox.
Company Profile
Shandong Pengxiang Machinery Technology Co., LTD is a manufacturer which is specialized in bakery food machinery.
National level high-tech enterprise, Jining high-tech enterprise, technology-oriented small and medium-sized enterprise (SME). Our company was listed on the Qilu equity trading center on 5th Aug 2020. Stock Code:305731. One invention patent, 12 utility model patent, 2 computer software copyrights, 1 copyright registration of works. "AAA" credit enterprise, safety standardization standard enterprise, Jining ease consumptive demonstration unit.
Our company is the earliest domestic manufacturer specializing in the high-quality biscuit/peach pastry production line, egg yolk cake production line, cake/mooncake production line, hot air rotary oven and some other single unit equipment etc.
Our company was established in 2001 and located in MiaoGuan town. The company plans to cover an area of 26,000m2,with over 8000m2of workshops and a total investment of 100 million Yuan. The company can manufacture 40 production lines and more than 1000 single unit equipment. Our company integrates research and develop(R&D), design, production and sales, has gathered a group of senior technical talents and high-quality professional after-sales service personnel in the industry, with strong technical strength and rigorous production processes. The company is also equipped with advanced mechanical processing equipment such as IP laser cutting, CNC bending, and machining centers from the United States, as well as advanced testing and inspection equipment.
The company takes "Customer Focus,quality centered, integrity management, people-oriented" as the mission, "guided by the development of technological products, market-oriented, quality oriented development, based on the market, customer satisfaction" as the concept, and adheres to the "sustainable development" strategy.
In recent years, with advanced products and quality services, reliable performance at a reasonable price, the company's market has covered all over the country and also exported to South Korea, Vietnam, North Korea, Africa, Southeast Asia and other countries and regions.
FAQ
Q1: Are you manufacturer?
A: Yes, we are a manufacturer which is specialized in bakery food machinery with more than 20 years of experience. We provide customized services for special requirements.
Q2: Do you provide customized services?
A: Yes, we provide customized services for special requirements.
Q3: How is payment?
A: We accept T/T and L/C.
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