Model 1000 Industrial High-Capacity Biscuit and Peach Crispy Walnut Cake Making Production Line

• After-sales Service: Online Support
• Warranty: 1 Year
• Usage: Biscuit, Cake, Pizza, Bread
• Power Source: Gas
• Timing Device: With Timing Device
• Type: Production Line
• Model NO.: PL1000
• Voltage: 380V
• Customized: Customized
• Tunnel Oven: Electric, Gas, Diesel
• Transport Package: Wrapped by Film
• Specification: food grade
• Origin: Shandong, China
• HS Code: 8438100010
• Production Capacity: 24PCS

Product Description

Product Description

Model 1000 High-Capacity Biscuit and Peach Crispy Walnut cake making Production Line

The Production Line consists of Dough Mixer, Forming Machine, Spraying machine, Driven baking roller, Driving baking roller, Gas Tunnel Oven, Stripper, 1^st Cooling Conveyor, 1^st 90degree turning machine,  Connecting conveyor with turning machine, 2^nd 90 degree turning machine, 2^nd Cooling Conveyor, Oven control cabinet.
It is a automatic production line, saving labour and more fast. Energy source of the tunnel oven can be electricity, diesel or gas.

A. Dough mixer 150kg:
 

Model	Stirring motor power	Tipping power	Mixing time	Voltage	Rotate Speed
HWH150	7.5kw	1.1kw	3-10min	380V	30/min

B. Biscuit and Peach Crisp Forming Machine
 

Model	Power	Voltage	Dimension	Weight
GT1000-2	8.7KW	380V	2.2*1.8*2.0m	2200kg

Configuration:
1. Alpha dual frequency conversion control, speed of mold and fabric belt can be monotonically or uniformly adjusted, with precise demolding.
Double active power Feibao cycloidal needle reducer, with a 1.5-inch chain. The chain is tightened using both spring and screw designs.
2. This machine is equipped with a mold roller lifting device with a power of 0.75kw and an NMRV reducer lifting system. Easy to replace mold. Cantilever rotating type: The main cantilever adopts a dual pressure bearing design, with bigger load-bearing capabilities and durability. The main cantilever and crossbeam are made of 304 stainless steel.
3. The pneumatic lifting rubber roller automatically adjusts the pressure and gap with the mold for smooth transportation, and the dough is formed evenly and stably. Food grade oil resistant rubber tube.
4. Knotless conveyor blended fabric belt solves historical problems. Knotted blended fabric belt is prone to deviation, opening, and is not durable. Dough is not demoulded from the PU and PVC conveyor belts.
This fabric belt has a material ratio of 40% cotton and 60% chemical fibers, which not only has water absorption and adsorption properties, but also tensile and wear-resistant properties. The dough demolding is complete, precise, does not deviate, and is durable.
5. The material of the feeding roller is 304, and ultra-high polymer baffles are installed on both sides.
6. This machine has a secondary conveyor belt, and waste can be recycled from the gap between the first and second stages. Secondary conveyor belt made of food grade PU material.
7. Both the primary and secondary conveyor belts of this machine are equipped with automatic deviation correction devices. Adopting pneumatic device for mechanical valve induction (photoelectric switch signal interference is prone to damage). Truly achieve unmanned management.
8. The side return conveyor device of this machine allows for centralized recycling of waste and reuse in the hopper. 9. The machine steel plate is 22mm thick manganese plate, and the outer cover material is stainless steel.
10. Mold thru-shaft design, mold material: Korean LG polycarbonate resin.
11. Electrical control cabinet: Honeywell contacts and circuit breakers, Siemens system from Germany, Mingwei 24V power supply from Taiwan, Schneider relay from France.
12. Cloth scraper: RV reducer adjusts angle
13. Split blade: The split blade shaft is made of hexagonal steel, containing (CR-V) chromium vanadium steel material. Material of the dividing knife: manganese steel.
14. Mold feeding roller end face baffle: Ultra high polymer, thickness 40mm.
15. Hopper: Flip back type, convenient for changing molds.
16. Communication and control between the local display screen and the host display screen.

C. Spraying machine

Model	Power	Voltage	Dimension	Weight
PS1000-W	3kw	380V	1.4*1.6*1.8m	400kg

1. Alpha variable frequency control, Feibao RV reducer.
2. Primary conveying, 304 stainless steel mesh belt.
3. Double motor centrifugal spraying water and egg liquid, food grade polymer material.
4. The atomization chamber is equipped with dual observation holes.
5. Equipped with slurry recovery, slurry transportation is controlled by an aluminum centrifugal pump, and dual ball valve diversion control. The flow rate can be adjusted, and the spraying of materials and water can be controlled separatelly.
6. The input and delivery of the cake cutter adopt a maintenance free bearing type.
7. The atomization chamber, hull, main wall panel, conveyor belt, and shield are made of all stainless steel,
8. Separate water storage tank. Easy to recycle operation.
9. Electrical control cabinet: Honeywell contacts and circuit breakers,  Schneider relay from France.

D. Driven baking roller
 

Model	Power	Voltage	Dimension	Weight
ZSG1000-Q			2.5*1.8*1.0m	900kg

Configuration:
1. Equipped with a pneumatic automatic deviation correction system, the steel belt mesh belt does not deviate. Do not scratch the edges. The accounting cylinder adopts dual capillary cylinder and dual precision synchronous rack;
2. The cylinder control automatically synchronizes and adjusts the tightness to ensure smooth and even thermal expansion and contraction of the steel belt mesh.
3. This machine is equipped with a Taiwan Yadeke pressure monitoring system, which provides protection for under pressure and over pressure,
4. The diameter of the roller is 900 mm, and the hidden design of the roller has a large diameter, ensuring smooth operation of the roller. The biscuits are evenly spaced and evenly colored.
The small diameter of the roller causes unstable operation, resulting in uneven spacing between biscuits when they fall into the steel strip, resulting in biscuit adhesion and uneven coloring.

E. Driving baking roller:

Model	Power	Voltage	Dimension	Weight
CSG1000-Q	7.5KW	380V	3.0*1.8*1.0m	1200kg

Configuration:
1. Alpha frequency conversion control,
2. Feibao cycloidal pinwheel reducer
3. Roller diameter 900mm
4. Equipped with a power outage emergency device, with a stainless steel cover. (Not available from other manufacturers)
5. The electric mesh cleaning brush adopts a pneumatic lifting design to avoid mechanical lifting that can easily cause the motor to get stuck and burn. (Not available from other manufacturers)
6. Equipped with a four tower automatic deviation correction system (patented) using high-temperature resistant graphite bearings (not available from other manufacturers)
7. The cake falling knife is fixed with a hexagonal steel spindle, which is not deformed and flat, with universal adjustment and a spring net.

 

F. Gas tunnel oven 24meters

1. Steel rollers are used in the furnace, with each roller measuring 1 meter. The bearings are located on the outer side of the insulation layer, making them easy to maintain and corrosion-resistant.
2. The oven has a section every 2.96 meters, with an inner chamber width of 1200mm and a width of 2.4 meters. The oven is equipped with three pairs of observation holes and dual tower wheels to prevent deviation, as well as graphite bearings.
3. The oven is equipped with automatic deviation correction function to ensure smooth operation of the steel strip and achieve unmanned management. Equipped with air pressure monitoring function to prevent the deviation correction system from running off due to gas interruption.
4. The insulation layer of the oven is 300mm thick and filled with ceramic fiber blankets.
5. This oven is equipped with an automatic exhaust and drainage steam system, variable frequency speed regulation, separate control by zones and sections, and adjustable exhaust volume. Taiwan Sanyue Fan
6. The connection of the tunnel oven adopts 30mm thick aluminum silicate cotton as a sealing gasket, and the end face of the tunnel oven is designed with 8 screws for fastening and sealing. The outer side of the tunnel oven connection is sealed with temperature resistant sealant.
7. Oven control cabinet: using American Honeywell or French Schneider circuit breakers, relays, contactors, Taiwan Mingwei power supply, Alpha frequency converter
8. Automatic temperature control, adjustable from 50 to 300 degrees, uniform temperature in the furnace, uniform thickness of biscuit cake, and uniform color.
9. The oven is equipped with automatic deviation correction function to ensure smooth operation of the conveyor belt, ensure that the conveyor belt does not deviate or scratch edges, and achieve unmanned management.
In conjunction with the slave air pressure monitoring and alarm function, it can prevent unnecessary losses caused by the deviation correction system's gas cut conveyor belt deviation and edge scraping.
10. Siemens PLC computer system+Kunlun touch screen control, one button automatic start and one button automatic stop. The recipe storage and call are convenient and fast, and it also has functions such as fault diagnosis and alarm. This oven is equipped with a touch screen at the inlet and outlet respectively. The inlet touch screen not only monitors the oven, but also monitors the molding and spraying equipment of our company. The operating status is clear at a glance, making it easy for employees to operate.
11. M36 foot, height adjustable.


G. Stripper:
 

Model	Power	Voltage	Dimension	Conveyor material
LQ1000-W	0.75KW	380V	1.4*1.4*0.8m	Chain mesh belt

Configuration:
1. Alpha variable frequency control, with adjustable speed.
2. The frame is made of 10mm thick steel plates.
3. The conveyor belt adopts 304 stainless mesh belt.
4. Function of this machine: Cookie cooling and recycling of waste residue.
5. Automatic deviation correction, unmanned management.
6. Equipped with a slag recovery tank,
7. Stainless steel hooves with adjustable height.
8. Knife edge transition: The transition of the biscuit is smooth and unbreakable, and the knife edge adopts a bearing type.
9. NRV Feibao reducer


H. 1^ST Cooling conveyor:
 

Model	Power	Voltage	Dimension	Conveyor material
LQ1000-W	3.0KW	380V	15m	PU belt

Configuration:
1. Alpha variable frequency control, with adjustable speed.
2. The frame is made of 2mm thick all stainless steel.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.5mm thick PU conveyor belt,
5. Automatic deviation correction, unmanned management.
6. NMRV angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Stainless steel hooves with adjustable height.
8. Equipped with 3 quick tightening adjustment slots to prevent the limitation of conveyor belt length.
9. NRV Feibao reducer
10. The input and delivery of the cake cutter adopts a maintenance free bearing type cake cutter.
11. Automatic adjustment of tightness(manually adjusted by other manufacturers)

I. 1^st 90 degree turning machine

Model	Power	Voltage	Dimension	Conveying material
ZW1000-90	1.5KW	380V	2.1*2.1*0.8m	PU belt

Configuration:
1. Taiwan Taida variable frequency control, with adjustable speed.
Using American Honeywell contacts and French Schneider circuit breakers and relays
2. The frame is made of 3.6mm thick stainless steel plate.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.2mm thick PU conveyor belt, thickened on both sides
5. Automatic deviation correction, unmanned management.
6. Angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Nickel plated shoe feet with adjustable height.
8. Knife edge transition: The transition of biscuits is smooth and not broken
9. PTFE roller

J. Connecting conveyor with turning machine

Model	Power	Voltage	Dimension	Conveying materials
LQ1000-W	0.55KW	380V	1.4*0.7*0.8	PU belt

Configuration:
1. Alpha frequency conversion control with adjustable speed
2. The frame is made of 10mm thick steel plates.
3. The conveyor belt adopts a dedicated PU belt.
4. Automatic deviation correction, unmanned management.
5. Non nickel plated shoe feet, adjustable height.
6. Knife edge transition: The transition of the biscuit is smooth and unbreakable, and the knife edge is made of polymer type
7. NRV Feibao reducer

K. 2^nd 90 degree turning machine
 

Model	Power	Voltage	Dimension	Conveying material
ZW1000-90	1.5KW	380V	2.1*2.1*0.8m	PU belt

Configuration:
1. Taiwan Taida variable frequency control, with adjustable speed.
Using American Honeywell contacts and French Schneider circuit breakers and relays
2. The frame is made of 3.6mm thick stainless steel plate.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.2mm thick PU conveyor belt, thickened on both sides
5. Automatic deviation correction, unmanned management.
6. Angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Nickel plated shoe feet with adjustable height.
8. Knife edge transition: The transition of biscuits is smooth and not broken
9. PTFE roller

L.  2^nd Cooling conveyor:
 

Model	Power	Voltage	Dimension	Conveyor material
LQ1000-W	3.0KW	380V	15m	PU belt

Configuration:
1. Alpha variable frequency control, with adjustable speed.
2. The frame is made of 2mm thick all stainless steel.
3. The bottom of the conveyor belt adopts a fully laid bottom plate, with a 1.2 thick stainless steel plate.
4. Food grade 1.5mm thick PU conveyor belt,
5. Automatic deviation correction, unmanned management.
6. NMRV angle adjustable scraper. Keep the conveyor belt clean and tidy, and cookies clean.
7. Stainless steel hooves with adjustable height.
8. Equipped with 3 quick tightening adjustment slots to prevent the limitation of conveyor belt length.
9. NRV Feibao reducer
10. The input and delivery of the cake cutter adopts a maintenance free bearing type cake cutter.
11. Automatic adjustment of tightness(manually adjusted by other manufacturers)

M. Baking control cabinet:

1. Siemens system control, one click cooling, one click start, formula storage, fault diagnosis alarm and other functions, Kunlun on-state display screen,
2. Oven control cabinet: It adopts Honeywell circuit breakers, relays, contactors, Taiwan Mingwei power supply, Alpha frequency converter, and is equipped with dual lighting control lights and cooling fans.
3. This oven is equipped with two control screens, one at the inlet and one at the outlet, for convenient control.




 

Company Profile

 

      Shandong Pengxiang Machinery Technology Co., LTD is a manufacturer which is specialized in bakery food machinery. 
     
         National level high-tech enterprise, Jining high-tech enterprise, technology-oriented small and medium-sized enterprise (SME). Our company was listed on the Qilu equity trading center on 5^th Aug 2020. Stock Code:305731. One invention patent, 12 utility model patent, 2 computer software copyrights, 1 copyright registration of works.  "AAA" credit enterprise, safety standardization standard enterprise, Jining ease consumptive demonstration unit.
       
       Our company is the earliest domestic manufacturer specializing in the high-quality biscuit/peach pastry production line, egg yolk cake production line, cake/mooncake production line, hot air rotary oven and some other single unit equipment etc. 

        Our company was established in 2001 and located in MiaoGuan town. The company plans to cover an area of 26,000m²,with over 8000m²of workshops and a total investment of 100 million Yuan. The company can manufacture 40 production lines and more than 1000 single unit equipment. Our company integrates research and develop(R&D), design, production and sales, has gathered a group of senior technical talents and high-quality professional after-sales service personnel in the industry, with strong technical strength and rigorous production processes. The company is also equipped with advanced mechanical processing equipment such as IP laser cutting, CNC bending, and machining centers from the United States, as well as advanced testing and inspection equipment. 

       The company takes "Customer Focus,quality centered, integrity management, people-oriented" as the mission, "guided by the development of technological products, market-oriented, quality oriented development, based on the market, customer satisfaction" as the concept, and adheres to the "sustainable development" strategy.

      In recent years, with advanced products and quality services, reliable performance at a reasonable price, the company's market has covered all over the country and also exported to South Korea, Vietnam, North Korea, Africa, Southeast Asia and other countries and regions.   


 

FAQ

 

Q1: Are you manufacturer?
A:   Yes, we are a manufacturer which is specialized in bakery food machinery with more than 20 years of experience. We provide customized services for special requirements.

Q2: Do you provide customized services?
A:   Yes, we provide customized services for special requirements.

Q3: How is payment?
A:   We accept T/T and L/C.