Product Description
Model 1200 Gas Tunnel Oven
Dimension: Main oven 24meters+Oven head 1.5meter+Oven tail 1.5meter, total length :27meters;
27*2.6*1.9meter, 16T, power: 200w/meter
Configuration:
A. Oven tail:
| Power |
Voltage |
Dimension(meter) |
Weight |
| 500W |
220V |
1.5*2*1.7 |
0.8T |
1. The oven has pneumatic pressure detection function. PLC will conduct real-time detection of the gas supply pressure, and trigger an alarm function in case of abnormal gas supply pressure to remind user to troubleshoot and handle faults.
2. The spring control automatically adjusts the tightness of the chain plate belt to ensure smooth and uniform operation of the chain plate belt during thermal expansion and contraction. After using the connecting strip for a period of time, it can automatically adjust without scraping the edges, achieving unmanned management.(Other manufacturers cannot make arbitrary adjustments.)
3. The diameter of the sprocket is 40mm, the width is 20mm, and the pitch of the sprocket is 63.5mm. The diameter of the sprocket is large, and the roller runs smoothly. The mesh belt is not slippery, and the spacing between the cake doughs is even, with even coloring.
4. Cylinders, pneumatic components, solenoid valves, tees and elbows shall be made from Taiwan Shanneisi;
5. Equipped with 5 stainless steel transition idlers. The outer diameter of the roller is 60mm, equipped with s separate power supply.(other manufacturers don't have this function)
6. Equipped with a track adjuster to adjust the stable and non deviating conveying of the baking tray track.
7. Equipped with a furnace inlet gate, which can be adjusted freely with a handwheel;
8. The flue gas from the oven with a return air hood can be recycled, making the oven clean and the workshop pollution-free.
9. The main frame adopts national standard 120 channel steel, weighing 12kg per meter;
10. The outer plate is fully sealed with stainless steel, with a thickness of 1.2mm
11. The Oven legs are made of 108*5 seamless steel pipes, with M36 reinforced shoe feet and adjustable height.
12. Equipped with a Taiwanese joint venture Proton lubrication pump( other manufacturers don't have this function).
B. Total length of the oven 27meters, (PLC) Gas
1. The oven test area is divided into four temperature zones within 24 meters, and each temperature zone has adjustable heating.
2. Each fire tube is equipped with a uniform fire reflection cover. It is energy-saving for the oven, with uniform product color and low power consumption.
3. Each fixed plate of the fire tube is equipped with observation holes, making it clear to observe the flames at a glance.;
4. Equipped with a dedicated fire tube fixing plate
5 . The inner side of the fire pipe fixing plate is equipped with insulated refractory bricks (not available from other manufacturers)
6. This proportional control oven adopts centralized air supply to ensure uniform air supply through the fire pipes of the overall oven. The proportional motor automatically adjusts the required amount of gas air according to the temperature required for each temperature zone and fire section, and automatically controls the size of the fire pipe flame according to the required temperature. The air and gas of each fire pipe are equipped with fine tuning valves to ensure even firepower of each fire pipe.
7. The inlet of the fire tube is equipped with a Venturi mixer to create a negative pressure at the inlet of the fire tube, ensuring uniform intake of air into the fire tube.
8. Composite insert type combustion flame tube, the insert is made of high-temperature resistant stainless steel, with a temperature resistance of 1300 degrees Celsius, without oxidation or detachment, and with stable combustion.
9. Heating tube density: 100cm (encryption type). Each fire tube is equipped with a Venturi mixing cylinder, igniter, and regulating valve.
10. Single section ceramic detection ignition electrode (other manufacturers have connectors that are prone to high-voltage leakage)
11. The fire tube ignition controller adopts an ultra-high voltage 15000 volt pulse type and multiple ignition controls. This control method is currently the most advanced design in the world. It has the functions of power on slow start, power off slow stop, fire extinguishing alarm, and ignition failure alarm, making the temperature control of the oven precise, with small current fluctuations, and can save energy, electricity, and consumption.(Other manufacturers use ordinary control)
12. Special fire exhaust pipe for gas oven, made of high-temperature resistant special pipe with a diameter of 42 * 5mm
13. Gas dedicated solenoid valve, using low-voltage detachable coil control, dual protection for gas safety.
14. The inner steel plate of the oven is 3mm thick,.
15. The outer cover of the oven is fully sealed with 1.2mm thick stainless steel, and the cover is laser hollowed out and cut,
beautiful. The stainless steel cover can be disassembled at will, making maintenance and disassembly convenient.
16. The middle side plate is made of 1.2 thick aluminum plated plate, which is corrosion-resistant (other manufacturers use iron plate or thin plate)
17. The main frame of the oven adopts national standard hot-dip galvanized square tube 50 * 50, with a thickness of 3mm
18. The bottom frame of the oven is made of 10 # national standard hot-dip galvanized channel steel, with each piece/46kg
19. Each section of the oven is 3 meters long, with an inner chamber width of 1400mm and a width of 2.6 meters.
20. The oven is equipped with 4 double tube observation holes, one tube is equipped with a lighting lamp, which is continuously observed. The inner and outer sides are equipped with glass, which is not damaged. And it is resistant to high temperatures.(Other manufacturers do not have observation holes or have a small quantity)
21. The air and gas pipelines of the oven are made of high-quality thick walled seamless pipes: 76 * 4., 51 * 4, and 32 * 3, which are durable and durable.
22. The insulation layer of the oven is 300mm thick.
23. Use a 100kg capacity export grade ceramic fiber blanket.(The insulation effect of the oven is good: firstly, it saves energy and reduces consumption. Secondly, the control system wiring and accessories are not aging, durable, and fail free.). (Other manufacturers use bulk rock wool with a insulation layer of 200-250mm, which is light in density and can be easily poured in with gaps)
24. The connection of the tunnel oven adopts 30mm thick aluminum silicate cotton as a sealing gasket, and the end face of the tunnel oven is designed with 8 screws for fastening and sealing.
25. This oven is equipped with an automatic exhaust and cooling fan, variable frequency speed regulation, and separate control in zones and sections, with adjustable exhaust volume. (Other manufacturers do not have this feature)
26. The top of the oven is equipped with exhaust and ventilation ducts, and there are 6 exhaust pipes with a diameter of 160mm, each exhaust pipe is equipped with adjustable rams, fixed with spring pin holes (other manufacturers do not include pipes)
27. A gas detector is installed on the side of the oven to detect gas leaks and combustible gases in real-time. If there is a gas leak, the control cabinet alarm will sound and the solenoid valve will be delayed to cut off to ensure gas safety. (Other manufacturers do not have this function)
28. The main gas pipeline is equipped with a gas filter, brand Fio from Italy. The filter compartment is equipped with a large area of filter screen to ensure high filtration accuracy, effectively filter dust and small particles, and prevent blockage of downstream electromagnetic valves and other components, thereby reducing the maintenance cost of downstream equipment in the pipeline. (Other manufacturers do not have this feature)
29. Gas high-pressure protection switch, brand Yamamoto from Japan or Xinyi from Korea
Model: C6097A2310. Real time interlocking control protection for high gas pressure.
To prevent excessive pressure from causing component damage and the phenomenon of detachment or flameout during combustion. (Other manufacturers do not have this feature)
30. The pipeline is equipped with a gas low-pressure protection switch, with brands such as Yamamoto in Japan or Xinyi in Korea
Model: C6097A0210. Real time interlocking control protection for low gas pressure. Prevent component damage and flashback or flameout during combustion due to low pressure (other manufacturers do not have this function)
31. Equipped with pipeline gas safety solenoid valve, brand Sanming
Model: VGS25A03R400. Normally closed solenoid valve, automatic control,
It can automatically cut off the gas source in case of abnormal or misoperation, effectively improving the safety factor.
32. The connecting pipe of the fire pipe is made of stainless steel metal hoses specifically designed for gas use
Brand starting point, stainless steel metal hose, long service life, and high temperature resistance. (Ordinary plastic pipes used by other manufacturers)
33. High temperature resistant high-pressure air supply fan.
Professional gas oxygen supply fan to ensure full combustion of gas (other manufacturers use ordinary fans)
34. This oven is equipped with 3 fire tube bias adjustment devices and 4 ventilated bias adjustment devices, Distributed in four temperature zones behind the oven. (Other manufacturers do not have this feature)
35. M36 hooves, height adjustable.
Benefits:
- Energy-saving design for reduced power consumption
- Uniform heating for consistent product color
- Easy flame monitoring for precise control
- Stable combustion for reliable baking results
- Uniform air supply for even baking
- Safe and efficient gas operation
- Durable construction for long-lasting performance
- Easy maintenance and disassembly for convenience
- Corrosion-resistant materials for durability
- Spacious inner chamber for large baking batches
- Continuous observation for quality control
C. Oven control cabinet:
- Adopts Honeywell circuit breakers from the United States, Schneider relays and contactors from France, Taiwan Mingwei low-voltage power output instrument, and Taiwan Delta frequency converter.
- Equipped with dual lighting control lights that illuminate when the door is opened during maintenance and inspection.
- Includes a cooling fan on the side of the control cabinet.
- Features Siemens PLC computer control system from Germany and Kunlun touch screen control, PID automatic adjustment, and temperature correction function.
- Offers one-button automatic start and stop functions, with adjustable shutdown temperature.
- Conveniently stores up to 20000 recipes for easy and fast retrieval.
- Provides fault diagnosis and alarm functions.
- Automatically calculates baking time.
- Offers chain automatic lubrication setting control.
- Displays 4 temperature zones for precise control.
- Equipped with touch screens at the inlet and outlet for dual monitoring and control.
- Electrical box made of stainless steel material with neatly arranged and clearly marked circuits.
- Includes emergency stop switches in the front and rear sections.
D. Oven head:
| Power |
Voltage |
Dimension(meters) |
Weight |
| 3kw |
220 |
1.5*2*1.7 |
0.8T |
1. It adopts chain plate conveyor (the baking tray does not tilt), and is controlled by a separate speed regulating motor,
2. Cylinders, pneumatic components, solenoid valves, tees, and elbows are made from Taiwan Shanneisi
3. Equipped with a furnace inlet gate, adjustable with a handwheel for arbitrary adjustment
4. The flue gas from the oven with a return air hood can be recycled, making the oven clean and the workshop pollution-free,
5. The main frame adopts national standard 120 channel steel, weighing 12kg per meter,
6. The outer plate is fully sealed with stainless steel, with a thickness of 1.2mm,
7. The furnace legs are made of 108 * 5 seamless steel pipes
8. M36 reinforced hooves with adjustable height,
9. The motor power of the oven conveyor chain plate is 3kw, and the output conveyor chain plate is 180W.
E.Gas System: optional
1.vaporization furnace 1pcs:80kgs
2. Including 1set of 4-way busbar system;
3. electric contact explosion-proof pressure gauge 1pcs;
4. gas-liquid separator 1pcs;
5. high-pressure stainless steel filter 1pcs
6. primary high-pressure pressure reducing valve 1 pcs, American Rego Brand;
7. Stainless steel ball valves 8pcs, gas dedicated valve, Japan KITZ brand
8. gas high pressure gauge 1pcs, high pressure explosion-proof, high precision, strong environment adaptability, high safety protection performance.
9. primary pressure regulating valve for gas main pipeline, American Rego brand, significant decompression effect, stable and durable.
10. secondary pressure regulating valve for gas main pipeline, FOSHAN shanming brand, stable decompression effect, effectively ensuring the stability of gas in the tunnel oven.
11. the busbar is equipped with four non-return high-pressure pipes.
12. the main pipeline has a diameter of 57mm, and a length of approximately 65 meters.
Company Profile
Shandong Pengxiang Machinery Technology Co., LTD is a manufacturer which is specialized in bakery food machinery.
Our company is the earliest domestic manufacturer specializing in the high-quality biscuit/peach pastry production line, egg yolk cake production line, cake/mooncake production line, hot air rotary oven and some other single unit equipment etc.
The company can manufacture 40 production lines and more than 1000 single unit equipment. Our company integrates research and develop(R&D), design, production and sales, has gathered a group of senior technical talents and high-quality professional after-sales service personnel in the industry, with strong technical strength and rigorous production processes. The company is also equipped with advanced mechanical processing equipment such as IP laser cutting, CNC bending, and machining centers from the United States, as well as advanced testing and inspection equipment.
In recent years, with advanced products and quality services, reliable performance at a reasonable price, the company's market has covered all over the country and also exported to South Korea, Vietnam, North Korea, Africa, Southeast Asia and other countries and regions.
FAQ
Welcome to SHANDONG PENGXIANG MACHINERY TECHNOLOGY CO., LTD!
Are you looking for high-quality bakery food machinery? Look no further! With over 20 years of experience, we are a friendly and cheerful manufacturer specializing in bakery food machinery. We take pride in providing customized services to meet your special requirements.
Introducing our Food Industry Baking Equipment Large Tunnel Oven
Our tunnel oven is perfect for baking a variety of delicious treats such as biscuits, bread, cake, pizza, and even meat! With options for gas, electric, and diesel ovens, you can choose the one that suits your needs best. We offer both Mesh band type and Steel plate type ovens, ensuring versatility and efficiency in your baking process.
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When it comes to payment, we accept both T/T and L/C, making it convenient for you to complete your purchase.
Don't miss out on the opportunity to enhance your bakery with our top-notch baking equipment. Trust SHANDONG PENGXIANG MACHINERY TECHNOLOGY CO., LTD for all your bakery equipment needs. Contact us today to place your order!
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